Stacked Fin capability


Stacked heat sinks are formed by using a high pressure to press single fins, multiple fins, and single extrusions together into a stacked heat sink. This type of stacked fin heats which are formed by press-fit approach can realize a cooling structure that has both top and bottom base plates for mounting power devices. No interface material is required for assembly when using this technique and it has the benefits of low development cost, high flexibility in forming heat sinks with different width and structures so that it is highly universal. This technique has been widely used in the cooling of high power devices such as power inverters and transformers, generators, etc.

Stacked heat sinks has advantages such as increasing cooling area while forming a closed passage at the same time so as to achieve higher thermal performance, no restriction on it volume, higher strength, lower manufacturing cost, easier installation and maintenance, longer service life, etc. Via our technical innovations, ALVC  has mastered the technique of re-stacking aluminum extrusions for the production of high power heat sinks. We have several mature production lines for stacked heat sinks.

 

 

 

 

 

 

 

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Gravity-Defying Thermal Tech: Pulsating Heat Pipe (PHP).

Gravity-Defying Thermal Tech: Pulsating Heat Pipe (PHP). Tired of bulky, pump-reliant cooling systems for high-heat applications? Look no further. ALVC’s PHP packs a microchannel structure and optimized working fluid —no external power, no moving parts, just passive, self-sustaining cooling. Here’s how it works: ✅ Heat hits the pipe → fluid vaporizes, building pressure to drive self-circulation. ✅ Vapor reaches the cold end → condenses back to liquid, repeat the cycle. ✅ Non-stop, high-efficiency cooling. Engineered for the toughest environments, this solution is a game-changer for aerospace, defense electronics (including VPX systems), and space-constrained, high-heat scenarios. When performance can’t afford to overheat—PHP delivers

Mastering Safe Machining for High-Magnesium Alloys: AL5052 & AL5083 Expertise Unlocked!

🛡️ Mastering Safe Machining for High-Magnesium Alloys: AL5052 & AL5083 Expertise Unlocked! Working with high-magnesium aluminum alloys (AL5052/AL5083) delivers exceptional strength-to-weight ratios—but their unique properties demand rigorous safety protocols (think chip ignition risks, hydrogen explosion hazards, and oxidative heat buildup). ✅ Fire suppression: Dedicated dry-powder extinguishers (no water—critical for magnesium reactions) + real-time heat monitoring. ✅ Chip management: Segregated, ventilated storage + automated chip evacuation to eliminate accumulation risks. ✅ Trained specialists: Certified operators with deep expertise in magnesium machining safety + compliance with global standards (ISO, OSHA). ✅ Process integrity: Customized workflows that balance precision, efficiency, and absolute safety—no compromises. Whether you need complex components, high-volume production, or precision parts for aerospace, automotive, or industrial applications—we’ve got the safety-focused capabilities to deliver AL5052/AL5083 machining excellence. Ready to partner with a team that prioritizes safety as much as performance? Let’s connect!

Liquid Cold Plate Flow Channel Design

Liquid Cold Plate Flow Channel Design: 3 Core Internal Structures For thermal management engineers & power electronics teams—here’s a quick breakdown of the most widely used heat exchange architectures: 1. Serpentine Flow Channel Low manufacturing complexity & easy to prototype; Delivers uniform coolant distribution across large plate areas; Ideal for low-to-medium heat flux applications (e.g., consumer electronics inverters); 2. Pin Fin Structure Maximizes turbulent flow & heat transfer surface area Outstanding high-heat-flux dissipation (perfect for EV battery packs/IGBT modules) Tradeoff: Slightly higher pressure drop vs. serpentine designs. 3. Bionic Structure (bio-inspired from natural systems like leaf veins) Balances heat exchange efficiency & low flow resistance Adapts to irregular heat source layouts for targeted cooling Emerging as a top choice for high-density power systems  What’s your go-to flow channel design for extreme thermal scenarios? Drop your insights below—I’m eager to learn your project wins (or pain points)!

Methods for Improving the Heat Dissipation Efficiency of Aluminum Vapor Chamber Heat Pipes

Aluminum vapor chamber heat pipes, due to their light weight, excellent thermal conductivity, and low cost, are widely used in consumer electronics, new energy vehicles, power electronics, and data centers.

Application Prospects of Aluminum Vapor Chamber Heat Pipes in Green Energy

Aluminum vapor chamber heat pipes, due to their light weight, excellent thermal conductivity, and manageable cost, are becoming an ideal heat dissipation solution for green energy equipment, with broad application prospects.

Methods for Optimizing Thermal Resistance and Improving Heat Dissipation Efficiency of Liquid Cold Plates

As an efficient thermal management solution, liquid cold plates are widely used in new energy vehicle batteries, data center servers, 5G base stations, industrial lasers, and other fields.